面向制造业的全面生产维护和设备管理系统
Total productive maintenance and equipment management system for manufacturing
TPM（Total Productive Maintenance）全面生产维护是一种全员参与的生产维护方式，通过建立全系统员工参与的生产维修活动，使设备性能达到最优，实现零故障、零不良、零灾害的目标。
TPM (Total Productive Maintenance) is a company-wide production maintenance approach that involves all employees in production maintenance activities to achieve optimal equipment performance and realize the goals of zero failures, zero defects, and zero accidents.
雨嫣科技TPM系统结合现代信息技术和精益生产理念，为企业建立标准化的设备维护体系，提高设备综合效率(OEE)，降低维护成本，延长设备使用寿命。
Yuyan Technology's TPM system combines modern information technology and lean production concepts to establish a standardized equipment maintenance system for enterprises, improve overall equipment efficiency (OEE), reduce maintenance costs, and extend equipment service life.
从高层到一线员工全员参与设备维护，形成持续改进文化
All employees from top management to frontline workers participate in equipment maintenance, forming a continuous improvement culture
建立预防性维护体系，提前发现和解决设备潜在问题
Establish preventive maintenance system to detect and solve potential equipment problems in advance
监控和分析设备综合效率(OEE)，持续改进设备性能
Monitor and analyze overall equipment effectiveness (OEE), continuously improve equipment performance
通过PDCA循环持续改进设备维护流程和方法
Continuously improve equipment maintenance processes and methods through PDCA cycle
全面生产维护的八大支柱，构建完善的设备管理体系
Eight pillars of total productive maintenance, building a comprehensive equipment management system
操作人员负责设备的日常维护和基础保养
Operators are responsible for daily maintenance and basic care of equipment
制定和执行设备定期维护计划，预防设备故障
Develop and implement regular equipment maintenance plans to prevent equipment failures
针对设备特定问题，组织跨职能团队进行改进
Organize cross-functional teams to improve specific equipment problems
建立质量维护体系，确保设备生产高质量产品
Establish quality maintenance system to ensure equipment produces high-quality products
在新设备规划阶段考虑维护需求，减少后续问题
Consider maintenance requirements in the new equipment planning stage to reduce subsequent problems
提供设备操作和维护培训，提升员工技能
Provide equipment operation and maintenance training to improve employee skills
确保设备操作安全，创造良好的工作环境
Ensure equipment operation safety and create a good working environment
将TPM理念扩展到行政和间接部门，提高整体效率
Extend TPM concept to administrative and indirect departments to improve overall efficiency
专为制造业、汽车、电子、化工等行业量身定制的TPM解决方案
Customized TPM solutions for manufacturing, automotive, electronics, chemical and other industries
提高生产设备综合效率，减少停机时间，降低维护成本。
Improve overall efficiency of production equipment, reduce downtime, lower maintenance costs.
管理汽车生产线设备，确保生产节拍，提高产品质量。
Manage automotive production line equipment, ensure production rhythm, improve product quality.
管理SMT设备和测试仪器，减少设备故障，提高产品良率。
Manage SMT equipment and testing instruments, reduce equipment failures, improve product yield.
全面覆盖TPM系统各环节，打造智能化设备维护管理系统
Comprehensive coverage of all aspects of the TPM system, creating an intelligent equipment maintenance management system
建立完整的设备档案，包括技术参数、维护记录等
Establish complete equipment files, including technical parameters, maintenance records, etc.
制定设备维护计划，自动提醒和执行维护任务
Develop equipment maintenance plans, automatically remind and execute maintenance tasks
管理设备维修工单，跟踪维修进度和结果
Manage equipment repair work orders, track repair progress and results
制定设备点检标准，记录点检结果，发现潜在问题
Develop equipment inspection standards, record inspection results, discover potential problems
计算和分析设备综合效率，识别改进机会
Calculate and analyze overall equipment effectiveness, identify improvement opportunities
记录和分析设备故障，制定预防措施
Record and analyze equipment failures, develop preventive measures
管理设备备件库存，确保维护工作顺利进行
Manage equipment spare parts inventory to ensure smooth maintenance work
分析设备维护绩效，评估维护效果和改进方向
Analyze equipment maintenance performance, evaluate maintenance effectiveness and improvement direction
完整的TPM实施流程，确保设备维护管理规范高效
Complete TPM implementation process to ensure standardized and efficient equipment maintenance management
成立TPM推进组织，制定实施计划，进行员工培训
Establish TPM promotion organization, develop implementation plan, conduct employee training
彻底清洁设备，发现设备潜在问题，恢复设备基本状态
Thoroughly clean equipment, discover potential equipment problems, restore basic equipment condition
识别和解决设备清扫、点检、润滑中的困难部位
Identify and solve difficult areas in equipment cleaning, inspection, and lubrication
制定设备清扫、点检、润滑的基准和规范
Establish standards and specifications for equipment cleaning, inspection, and lubrication
进行设备总点检，掌握设备状况，制定维护计划
Conduct general equipment inspection, grasp equipment condition, develop maintenance plan
操作人员自主执行设备日常维护和管理工作
Operators autonomously perform daily equipment maintenance and management work
使用TPM系统前后的对比与优势
Comparison and advantages before and after using TPM system
设备故障频发，影响生产计划，增加维修成本
Frequent equipment failures, affecting production plans, increasing maintenance costs
预防性维护减少故障，设备故障率降低50%以上
Preventive maintenance reduces failures, equipment failure rate reduced by more than 50%
设备利用率低，OEE通常低于60%，生产效率低下
Low equipment utilization, OEE usually below 60%, low production efficiency
设备综合效率显著提升，OEE可达85%以上
Significant improvement in overall equipment effectiveness, OEE can reach over 85%
被动维修，紧急采购备件，维护成本高
Reactive maintenance, emergency spare parts procurement, high maintenance costs
计划性维护，合理备件库存，维护成本降低30%
Planned maintenance, reasonable spare parts inventory, maintenance costs reduced by 30%
操作与维护分离，操作人员不关心设备状态
Separation of operation and maintenance, operators don't care about equipment status
全员参与设备维护，形成持续改进的企业文化
All employees participate in equipment maintenance, forming a continuous improvement corporate culture
通过预防性维护和规范操作，显著延长设备使用寿命
Significantly extend equipment service life through preventive maintenance and standardized operation
减少设备停机时间，提高设备综合效率和生产效率
Reduce equipment downtime, improve overall equipment efficiency and production efficiency
从被动维修转向预防性维护，大幅降低维护成本
Shift from reactive maintenance to preventive maintenance, significantly reduce maintenance costs
培养全员参与设备维护的文化，提高员工责任感和技能
Cultivate a culture of company-wide participation in equipment maintenance, improve employee responsibility and skills
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Please fill out the form below and our professional consultants will contact you as soon as possible
我们拥有丰富的行业经验和专业的技术团队，为客户提供定制化的智能制造解决方案。无论您面临什么挑战，我们都能为您提供最适合的解决方案。
We have extensive industry experience and a professional technical team to provide customized intelligent manufacturing solutions for our customers. No matter what challenges you face, we can provide you with the most suitable solution.
13544805805
liuhui@szyuyantech.com
深圳市龙华区观澜街道办高尔夫大道330号
No. 330 Golf Avenue, Guanlan Street Office, Longhua District, Shenzhen City
