OEE设备综合效率系统

OEE Overall Equipment Effectiveness System

评估设备利用效率,优化生产资源配置

Evaluate equipment utilization efficiency, optimize production resource allocation

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产品概述

Product Overview

面向制造业的设备效率评估和优化系统

Equipment efficiency evaluation and optimization system for manufacturing

什么是OEE设备综合效率系统?

What is OEE Overall Equipment Effectiveness System?

OEE(Overall Equipment Effectiveness)设备综合效率是一种衡量生产设备效率的标准化指标,通过分析设备的可用率、性能率和合格率,全面评估设备利用效率,识别效率损失,优化生产资源配置。

OEE (Overall Equipment Effectiveness) is a standardized indicator for measuring production equipment efficiency. By analyzing equipment availability, performance rate, and quality rate, it comprehensively evaluates equipment utilization efficiency, identifies efficiency losses, and optimizes production resource allocation.

雨嫣科技OEE系统结合先进的数据采集技术和分析算法,为企业建立全面的设备效率评估体系,实时监控设备运行状态,分析效率损失原因,提供改进建议,帮助企业提高设备利用率,降低生产成本,提升整体生产效率。

Yuyan Technology's OEE system combines advanced data collection technology and analysis algorithms to establish a comprehensive equipment efficiency evaluation system for enterprises. It monitors equipment operating status in real time, analyzes the causes of efficiency losses, provides improvement suggestions, and helps enterprises improve equipment utilization, reduce production costs, and enhance overall production efficiency.

设备效率评估

Equipment Efficiency Evaluation

基于OEE指标全面评估设备利用效率,识别效率损失

Comprehensively evaluate equipment utilization efficiency based on OEE indicators, identify efficiency losses

效率损失分析

Efficiency Loss Analysis

分析设备六大损失,识别效率提升的关键点

Analyze six major equipment losses, identify key points for efficiency improvement

实时监控

Real-time Monitoring

实时监控设备运行状态,及时发现效率异常

Real-time monitoring of equipment operating status, timely discovery of efficiency anomalies

改进建议

Improvement Suggestions

基于数据分析,提供针对性的设备效率改进建议

Provide targeted equipment efficiency improvement suggestions based on data analysis

OEE系统示意图

OEE三大指标

OEE Three Major Indicators

设备综合效率的三大核心指标,全面评估设备效率

Three core indicators of overall equipment effectiveness, comprehensively evaluate equipment efficiency

可用率

Availability

90%

设备实际运行时间与计划运行时间的比率

Ratio of actual operating time to planned operating time

性能率

Performance

85%

设备实际生产速度与理论生产速度的比率

Ratio of actual production speed to theoretical production speed

合格率

Quality

95%

合格产品数量与总生产数量的比率

Ratio of qualified product quantity to total production quantity

设备综合效率

OEE

73%

可用率 × 性能率 × 合格率

Availability × Performance × Quality

行业应用

Industry Applications

专为制造业、汽车、电子、机械加工等行业量身定制的OEE解决方案

Customized OEE solutions for manufacturing, automotive, electronics, machining and other industries

制造业

Manufacturing

评估生产线设备效率,识别瓶颈设备,优化生产资源配置。

Evaluate production line equipment efficiency, identify bottleneck equipment, optimize production resource allocation.

汽车行业

Automotive Industry

监控汽车生产线设备效率,提高设备利用率,降低生产成本。

Monitor automotive production line equipment efficiency, improve equipment utilization, reduce production costs.

电子行业

Electronics Industry

评估SMT设备和测试设备效率,提高设备综合效率(OEE)。

Evaluate SMT equipment and testing equipment efficiency, improve overall equipment effectiveness (OEE).

核心功能

Core Features

全面覆盖OEE系统各环节,打造智能化设备效率评估系统

Comprehensive coverage of all aspects of the OEE system, creating an intelligent equipment efficiency evaluation system

OEE计算

OEE Calculation

自动计算设备综合效率,包括可用率、性能率和合格率

Automatically calculate overall equipment effectiveness, including availability, performance and quality rates

实时监控

Real-time Monitoring

实时监控设备运行状态,自动采集设备运行数据

Real-time monitoring of equipment operating status, automatic collection of equipment operating data

效率损失分析

Efficiency Loss Analysis

分析设备六大损失,识别效率提升的关键点

Analyze six major equipment losses, identify key points for efficiency improvement

趋势分析

Trend Analysis

分析设备效率变化趋势,预测未来效率表现

Analyze equipment efficiency trends, predict future efficiency performance

效率预警

Efficiency Warning

设备效率异常时自动预警,通知相关人员处理

Automatic warning when equipment efficiency is abnormal, notify relevant personnel for processing

改进建议

Improvement Suggestions

基于数据分析,提供设备效率改进建议

Provide equipment efficiency improvement suggestions based on data analysis

报表生成

Report Generation

自动生成OEE分析报告,支持数据导出和分享

Automatically generate OEE analysis reports, support data export and sharing

对标分析

Benchmarking Analysis

与行业标杆对比,评估设备效率水平

Compare with industry benchmarks to evaluate equipment efficiency level

OEE计算流程

OEE Calculation Process

完整的OEE计算流程,确保设备效率评估准确可靠

Complete OEE calculation process to ensure accurate and reliable equipment efficiency evaluation

1

数据采集

Data Collection

自动采集设备运行数据,包括运行时间、停机时间、产量等

Automatically collect equipment operating data, including operating time, downtime, output, etc.

2

可用率计算

Availability Calculation

计算设备可用率 = 运行时间 / 计划运行时间

Calculate equipment availability = operating time / planned operating time

3

性能率计算

Performance Calculation

计算设备性能率 = 实际产量 / 理论产量

Calculate equipment performance = actual output / theoretical output

4

合格率计算

Quality Calculation

计算设备合格率 = 合格品数量 / 总生产数量

Calculate equipment quality rate = qualified product quantity / total production quantity

5

OEE计算

OEE Calculation

计算设备综合效率 = 可用率 × 性能率 × 合格率

Calculate overall equipment effectiveness = availability × performance × quality rate

6

效率分析

Efficiency Analysis

分析OEE结果,识别效率损失,提供改进建议

Analyze OEE results, identify efficiency losses, provide improvement suggestions

实施效果

Implementation Results

使用OEE系统前后的对比与优势

Comparison and advantages before and after using OEE system

实施前后对比

Before and After Comparison

设备效率评估

Equipment Efficiency Evaluation

依赖经验判断,缺乏数据支持,评估不准确

Rely on experience judgment, lack of data support, inaccurate evaluation

基于OEE指标客观评估,数据驱动,评估准确可靠

Objective evaluation based on OEE indicators, data-driven, accurate and reliable evaluation

效率损失识别

Efficiency Loss Identification

难以全面识别效率损失,问题根源不明确

Difficult to comprehensively identify efficiency losses, unclear root causes of problems

系统分析六大损失,明确问题根源,针对性改进

Systematically analyze six major losses, clarify root causes of problems, targeted improvement

改进效果评估

Improvement Effect Evaluation

改进效果难以量化评估,缺乏持续改进依据

Difficult to quantitatively evaluate improvement effects, lack of basis for continuous improvement

OEE指标量化评估改进效果,支持持续改进

OEE indicators quantitatively evaluate improvement effects, support continuous improvement

资源配置优化

Resource Allocation Optimization

资源配置凭经验,缺乏数据支持,效率低下

Resource allocation based on experience, lack of data support, low efficiency

基于OEE数据分析优化资源配置,提高资源利用效率

Optimize resource allocation based on OEE data analysis, improve resource utilization efficiency

核心优势

Core Advantages

客观评估

Objective Evaluation

基于OEE指标客观评估设备效率,减少主观判断

Objectively evaluate equipment efficiency based on OEE indicators, reduce subjective judgment

全面分析

Comprehensive Analysis

全面分析设备六大损失,识别效率提升关键点

Comprehensively analyze six major equipment losses, identify key points for efficiency improvement

持续改进

Continuous Improvement

基于OEE指标持续跟踪改进效果,形成改进闭环

Continuously track improvement effects based on OEE indicators, form improvement closed loop

资源优化

Resource Optimization

基于OEE数据分析优化资源配置,提高资源利用效率

Optimize resource allocation based on OEE data analysis, improve resource utilization efficiency

联系我们

Contact Us

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Please fill out the form below and our professional consultants will contact you as soon as possible

为什么选择雨嫣科技

Why Choose Yuyan Technology

我们拥有丰富的行业经验和专业的技术团队,为客户提供定制化的智能制造解决方案。无论您面临什么挑战,我们都能为您提供最适合的解决方案。

We have extensive industry experience and a professional technical team to provide customized intelligent manufacturing solutions for our customers. No matter what challenges you face, we can provide you with the most suitable solution.

电话咨询

Phone Consultation

13544805805

邮箱联系

Email Contact

liuhui@szyuyantech.com

公司地址

Company Address

深圳市龙华区观澜街道办高尔夫大道330号

No. 330 Golf Avenue, Guanlan Street Office, Longhua District, Shenzhen City

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