EAP数据采集系统

EAP Data Acquisition System

自动采集生产设备数据,为决策提供数据支持

Automatically collect production equipment data to provide data support for decision-making

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产品概述

Product Overview

面向制造业的智能化设备数据采集和监控解决方案

Intelligent equipment data acquisition and monitoring solutions for the manufacturing industry

什么是EAP数据采集系统?

What is EAP Data Acquisition System?

EAP(Equipment Automation Programming)数据采集系统是连接生产设备和上层信息系统的桥梁,通过自动化手段采集设备运行数据、生产数据和质量数据,为生产管理、设备维护和质量控制提供数据支持。

EAP (Equipment Automation Programming) data acquisition system is a bridge connecting production equipment and upper-level information systems. It automatically collects equipment operation data, production data, and quality data to provide data support for production management, equipment maintenance, and quality control.

雨嫣科技EAP系统采用先进的工业物联网技术,实现设备数据的实时采集、传输和处理,帮助企业建立数字化工厂,提高设备利用率,优化生产流程,降低运营成本。

Yuyan Technology's EAP system uses advanced industrial IoT technology to achieve real-time collection, transmission, and processing of equipment data, helping enterprises establish digital factories, improve equipment utilization, optimize production processes, and reduce operating costs.

实时数据采集

Real-time Data Collection

实时采集设备运行状态、生产参数和质量数据,确保数据及时准确

Real-time collection of equipment operating status, production parameters and quality data to ensure timely and accurate data

多设备兼容

Multi-device Compatibility

支持PLC、CNC、机器人等多种工业设备,兼容主流工业通信协议

Supports various industrial equipment such as PLC, CNC, robots, compatible with mainstream industrial communication protocols

智能分析

Intelligent Analysis

基于采集数据进行设备状态分析、生产效率分析和质量分析

Equipment status analysis, production efficiency analysis and quality analysis based on collected data

预警通知

Alert Notification

实时监控设备状态,异常情况自动预警,及时通知相关人员

Real-time monitoring of equipment status, automatic alerts for abnormal situations, timely notification to relevant personnel

EAP系统示意图 / EAP System Diagram

行业应用

Industry Applications

专为机械加工、电子制造、汽车零部件等行业量身定制的解决方案

Tailored solutions for machinery processing, electronics manufacturing, automotive parts and other industries

机械加工

Machinery Processing

实时采集CNC机床、加工中心等设备的运行数据,监控加工过程,提高设备利用率和加工精度。

Real-time collection of operating data from CNC machine tools, machining centers and other equipment, monitoring the machining process, improving equipment utilization and machining accuracy.

电子制造

Electronics Manufacturing

采集SMT设备、测试设备等电子制造设备的数据,实现生产过程的实时监控和质量追溯。

Collect data from SMT equipment, testing equipment and other electronic manufacturing equipment to achieve real-time monitoring and quality traceability of the production process.

汽车零部件

Automotive Parts

监控汽车零部件生产线的设备状态和生产数据,提高生产线效率,确保产品质量。

Monitor equipment status and production data of automotive parts production lines, improve production line efficiency and ensure product quality.

核心功能

Core Features

全面覆盖设备数据采集各环节,打造智能化数据采集系统

Comprehensively covers all aspects of equipment data collection to create an intelligent data acquisition system

设备连接

Equipment Connection

支持多种工业设备连接,兼容主流工业通信协议,实现设备无缝接入。

Supports connection of various industrial equipment, compatible with mainstream industrial communication protocols for seamless equipment integration.

数据采集

Data Collection

实时采集设备运行状态、生产参数、质量数据等,确保数据完整准确。

Real-time collection of equipment operating status, production parameters, quality data, etc., ensuring complete and accurate data.

数据传输

Data Transmission

采用高效的数据传输机制,确保数据实时、稳定地传输到上层系统。

Uses efficient data transmission mechanisms to ensure real-time and stable data transfer to upper-level systems.

数据分析

Data Analysis

对采集的数据进行实时分析,提供设备状态、生产效率等分析结果。

Real-time analysis of collected data, providing analysis results such as equipment status and production efficiency.

异常预警

Abnormal Alert

实时监控设备状态,发现异常自动预警,及时通知相关人员处理。

Real-time monitoring of equipment status, automatic alerts when abnormalities are detected, timely notification to relevant personnel for handling.

设备监控

Equipment Monitoring

实时监控设备运行状态,提供设备利用率、故障率等关键指标。

Real-time monitoring of equipment operating status, providing key indicators such as equipment utilization and failure rate.

报表生成

Report Generation

自动生成设备运行报表、生产报表等,支持数据导出和定制报表。

Automatically generates equipment operation reports, production reports, etc., supports data export and customized reports.

系统集成

System Integration

与MES、ERP等系统无缝对接,实现数据共享和业务协同。

Seamless integration with MES, ERP and other systems to achieve data sharing and business collaboration.

数据采集流程

Data Collection Process

完整的设备数据采集和处理流程,确保数据准确可靠

Complete equipment data collection and processing flow to ensure accurate and reliable data

1

设备连接

Equipment Connection

通过工业网络连接生产设备,配置设备通信参数,建立稳定的设备连接。

Connect production equipment through industrial networks, configure equipment communication parameters, and establish stable equipment connections.

2

数据采集

Data Collection

实时采集设备运行状态、生产参数、报警信息等数据,确保数据完整准确。

Real-time collection of equipment operating status, production parameters, alarm information and other data to ensure complete and accurate data.

3

数据处理

Data Processing

对采集的原始数据进行清洗、转换和计算,生成标准化的数据格式。

Clean, convert and calculate the collected raw data to generate standardized data formats.

4

数据传输

Data Transmission

将处理后的数据实时传输到MES、ERP等上层系统,支持数据实时展示和分析。

Transmit the processed data in real time to upper-level systems such as MES and ERP, supporting real-time data display and analysis.

5

数据分析

Data Analysis

基于采集的数据进行设备状态分析、生产效率分析和质量分析,为决策提供支持。

Based on the collected data, perform equipment status analysis, production efficiency analysis and quality analysis to support decision-making.

实施效果

Implementation Results

使用EAP系统前后的对比与优势

Comparison and advantages before and after using the EAP system

实施前后对比

Before and After Implementation

数据采集方式

Data Collection Method

人工记录,数据不准确,采集效率低,存在人为误差

Manual recording, inaccurate data, low collection efficiency, human error exists

自动采集,数据准确可靠,实时高效,减少人为干预

Automatic collection, accurate and reliable data, real-time and efficient, reduces human intervention

数据时效性

Data Timeliness

数据滞后,无法实时掌握设备状态,决策依据不充分

Data lag, unable to grasp equipment status in real time, insufficient basis for decision-making

实时数据,及时掌握设备状态,为决策提供实时数据支持

Real-time data, timely grasp of equipment status, provides real-time data support for decision-making

设备管理

Equipment Management

设备状态不透明,故障响应慢,设备利用率低

Equipment status is opaque, slow response to failures, low equipment utilization

设备状态实时可见,快速响应故障,提高设备利用率

Real-time visibility of equipment status, quick response to failures, improved equipment utilization

生产效率

Production Efficiency

生产效率难以量化,改进措施缺乏数据支持

Production efficiency is difficult to quantify, improvement measures lack data support

生产效率可量化分析,数据驱动的生产效率改进

Quantifiable analysis of production efficiency, data-driven production efficiency improvement

核心优势

Core Advantages

全面的设备兼容

Comprehensive Equipment Compatibility

支持多种工业设备和通信协议,实现设备的快速接入和数据采集

Supports various industrial equipment and communication protocols for quick equipment integration and data collection

高效的数据处理

Efficient Data Processing

采用高效的数据处理算法,确保数据采集和处理的实时性和准确性

Uses efficient data processing algorithms to ensure real-time and accurate data collection and processing

灵活的配置

Flexible Configuration

可根据不同设备和业务需求灵活配置数据采集规则和处理逻辑

Flexible configuration of data collection rules and processing logic according to different equipment and business needs

稳定的系统性能

Stable System Performance

系统稳定可靠,支持7×24小时不间断运行,确保数据采集不中断

Stable and reliable system, supports 7×24 uninterrupted operation, ensures continuous data collection

联系我们

Contact Us

请填写以下表单,我们的专业顾问会尽快与您联系

Please fill out the form below and our professional consultants will contact you as soon as possible

为什么选择雨嫣科技

Why Choose Yuyan Technology

我们拥有丰富的行业经验和专业的技术团队,为客户提供定制化的智能制造解决方案。无论您面临什么挑战,我们都能为您提供最适合的解决方案。

We have extensive industry experience and a professional technical team to provide customized intelligent manufacturing solutions for our customers. No matter what challenges you face, we can provide you with the most suitable solution.

电话咨询

Phone Consultation

13544805805

邮箱联系

Email Contact

liuhui@szyuyantech.com

公司地址

Company Address

深圳市龙华区观澜街道办高尔夫大道330号

No. 330 Golf Avenue, Guanlan Street Office, Longhua District, Shenzhen City

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