面向制造业的智能化生产异常响应和问题解决系统
Intelligent production anomaly response and problem solving system for manufacturing
ACS（Andon Call System）安灯呼叫系统是一种可视化的生产异常管理工具，通过灯光、声音等信号实时显示生产状态，并在出现异常时快速通知相关人员，实现问题的快速响应和解决。
ACS (Andon Call System) is a visual production anomaly management tool that displays production status in real time through signals such as lights and sounds, and quickly notifies relevant personnel when anomalies occur to achieve rapid response and resolution of problems.
雨嫣科技ACS系统结合先进的物联网技术和移动应用，为企业建立高效的生产异常响应机制，减少停机时间，提高生产效率，降低质量风险。
Yuyan Technology's ACS system combines advanced IoT technology and mobile applications to establish an efficient production anomaly response mechanism for enterprises, reducing downtime, improving production efficiency, and reducing quality risks.
生产异常即时发现，快速通知相关人员处理
Immediate detection of production anomalies, quick notification to relevant personnel
通过灯光、看板等可视化方式直观展示生产状态
Intuitive display of production status through visual methods such as lights and boards
建立标准化的问题响应流程，缩短问题解决时间
Establish standardized problem response process to shorten problem resolution time
收集异常数据，分析问题根源，持续改进生产过程
Collect anomaly data, analyze root causes, continuously improve production process
通过颜色编码直观展示生产线状态
Intuitive display of production line status through color coding
生产线正常运行，无异常情况
Production line operating normally, no anomalies
出现轻微异常，需要关注
Minor anomalies detected, attention required
严重异常，生产线已停止
Serious anomalies, production line stopped
专为汽车制造、电子装配、机械加工、新能源、精密五金等行业量身定制的解决方案
Customized solutions for automotive manufacturing, electronic assembly, machining, new energy, precision hardware and other industries
监控汽车装配线的运行状态，快速响应设备故障和质量问题，确保生产节拍。
Monitor the operation status of automotive assembly lines, quickly respond to equipment failures and quality issues, ensure production rhythm.
监控SMT生产线和测试设备，快速响应物料短缺和设备异常，提高生产效率。
Monitor SMT production lines and testing equipment, quickly respond to material shortages and equipment anomalies, improve production efficiency.
监控CNC机床和加工中心，快速响应刀具磨损和设备故障，减少停机时间。
Monitor CNC machine tools and machining centers, quickly respond to tool wear and equipment failures, reduce downtime.
监控锂电池、光伏组件等新能源产品生产线，快速响应设备故障和工艺异常。
Monitor production lines for new energy products such as lithium batteries and photovoltaic modules, quickly respond to equipment failures and process anomalies.
监控精密零部件加工过程，快速响应设备异常和刀具磨损，确保加工精度。
Monitor precision parts processing, quickly respond to equipment anomalies and tool wear, ensure machining accuracy.
全面覆盖安灯呼叫系统各环节，打造智能化异常响应系统
Comprehensive coverage of all aspects of the Andon call system, creating an intelligent anomaly response system
实时监测生产异常，通过声光等方式及时报警
Real-time monitoring of production anomalies, timely alerts through sound and light
通过不同颜色灯光直观显示生产线状态
Intuitive display of production line status through different color lights
通过移动设备实时接收异常通知和处理任务
Real-time reception of anomaly notifications and processing tasks via mobile devices
管理异常处理任务，跟踪处理进度和结果
Manage anomaly handling tasks, track processing progress and results
分析异常数据，识别问题根源和改进机会
Analyze anomaly data, identify root causes and improvement opportunities
统计异常响应时间和解决时间，评估响应效率
Statistics on anomaly response time and resolution time, evaluate response efficiency
管理异常处理人员，分配处理任务和权限
Manage anomaly handling personnel, assign processing tasks and permissions
与MES、ERP等系统无缝对接，实现数据共享
Seamless integration with MES, ERP and other systems to achieve data sharing
完整的异常响应和问题解决流程，确保问题快速有效解决
Complete anomaly response and problem solving process to ensure quick and effective problem resolution
生产过程中出现设备故障、质量问题或物料短缺等异常情况
Anomalies such as equipment failure, quality issues or material shortages occur during production
操作人员触发安灯按钮，系统自动发出声光报警
Operator triggers the Andon button, system automatically issues sound and light alarm
系统自动通知相关维护人员、班组长等，发送异常信息
System automatically notifies relevant maintenance personnel, team leaders, etc., sends anomaly information
相关人员到达现场，分析问题原因，采取处理措施
Relevant personnel arrive at the scene, analyze the cause of the problem, take processing measures
问题解决后，操作人员确认并关闭安灯，恢复正常生产
After the problem is resolved, the operator confirms and turns off the Andon, resumes normal production
使用ACS系统前后的对比与优势
Comparison and advantages before and after using ACS system
人工通知，响应时间长达数十分钟，影响生产进度
Manual notification, response time up to tens of minutes, affecting production progress
自动通知，响应时间缩短至几分钟，快速恢复生产
Automatic notification, response time reduced to minutes, quick production recovery
问题描述不清，责任人不明确，解决效率低
Unclear problem description, unclear responsible person, low solving efficiency
标准化流程，明确责任人，提高问题解决效率
Standardized process, clear responsible person, improve problem solving efficiency
手工记录不完整，难以进行数据分析和改进
Incomplete manual records, difficult to perform data analysis and improvement
自动记录完整数据，支持数据分析和持续改进
Automatic recording of complete data, supporting data analysis and continuous improvement
生产状态不透明，管理人员难以掌握实时情况
Opaque production status, difficult for managers to grasp real-time situation
可视化展示生产状态，提高生产透明度
Visual display of production status, improve production transparency
通过自动通知和可视化报警，实现异常的快速响应
Achieve rapid response to anomalies through automatic notification and visual alarm
建立标准化的异常响应流程，提高问题解决效率
Establish standardized anomaly response process, improve problem solving efficiency
基于异常数据分析，识别改进机会，持续优化生产过程
Based on anomaly data analysis, identify improvement opportunities, continuously optimize production process
可根据不同产线和业务需求灵活配置报警规则和响应流程
Flexibly configure alarm rules and response processes according to different production lines and business needs
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Please fill out the form below and our professional consultants will contact you as soon as possible
我们拥有丰富的行业经验和专业的技术团队，为客户提供定制化的智能制造解决方案。无论您面临什么挑战，我们都能为您提供最适合的解决方案。
We have extensive industry experience and a professional technical team to provide customized intelligent manufacturing solutions for our customers. No matter what challenges you face, we can provide you with the most suitable solution.
13544805805
liuhui@szyuyantech.com
深圳市龙华区观澜街道办高尔夫大道330号
No. 330 Golf Avenue, Guanlan Street Office, Longhua District, Shenzhen City
